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Rubber Vulcanising

Precision-Built for Industrial Performance

Why Do We Vulcanise

At Reliant Rubber Engineers, we utilise industrial autoclaves which are cylinder-shaped, high-pressure vessels that apply controlled extreme heat and pressure to rubber components. This advanced process improves strength, hardness, longevity and durability, producing rubber that performs reliably in demanding industrial environments. This includes re-coating and re-vulcanising worn rollers, wheels and industrial drums enabling “repair over replacement” strategies for plant operators who want reduced downtime and lower whole-life cost. Vulcanising is central to how we create precision-engineered rubber components, from rubber to metal bonded assemblies through to bespoke gaskets, seals, wheels, rollers and industrial refurbishment. This process ensures a long-life fit for purpose, consistent performance, dimensional stability, and repeatable quality, supporting construction, manufacturing, engineering and heavy-industry applications across the UK. ​Rubber Vulcanising is the core enabling technology behind reliable Rubber-to-Metal Bonding and underpins our commitment to precision, sustainability and British industrial engineering.

By vulcanising rubber, rather than using untreated or catalogue-grade alternatives, we deliver longer component life, reduced maintenance intervention, and more consistent in-service performance. This results in fewer stoppages, less replacement downtime and better whole-life value for critical machinery.

Our vulcanised rubber components provide:

Load Bearing Performance:

  • Greater load-bearing ability for mechanical handling equipment.

Abrasion and Wear Resistance:

  • Superior abrasion and wear resistance in high-friction applications.

Material Stability and Elasticity:

  • Stable hardness and elasticity under repeated operational stress.

Bond Integrity and Dimensional Precision:

  • Better adhesion and dimensional stability when bonded to steel, aluminium or specialist alloys.

Impact and Shock Absorption:

  • Enhanced impact and shock absorption, helping protect bearings, shafts and supporting assemblies.

 

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Why Vulcanised Rubber Improves Operational Efficiency

Rubber To Metal Bonding

We engineer high-performance rubber to metal bonded components designed to withstand demanding industrial and mechanical handling conditions.


Every bonded part is manufactured to exact specification, ensuring the right hardness, polymer formulation, and material performance for each application, not generic, catalogue-grade rubber. Our in-house British manufacturing ensures consistency, durability, and material integrity, delivering reliable long-term operational performance.

Whether manufacturing new assemblies or rebuilding existing components, our vulcanised rubber bonds maintain structural integrity and performance under continuous cyclic loading.

What We Bond

We bond rubber to a wide range of metal substrates including steel, aluminium and specialist alloys, engineered for applications where strength, grip, impact resistance and shock absorption are critical.

We also support refurbishment programmes including roller re-coating, drum re-lining, wheel rebuilds and rubber re-vulcanising for legacy equipment, helping extend service life without full capital replacement.

What Makes Our Bonding Different

  • Manufactured in-house in the UK.

  • Designed for application-specific performance.

  • Abrasion-resistant, chemical-resistant and temperature-rated formulations.

  • Controlled surface preparation for maximum bond integrity.

  • Material selection based on engineering requirement not guesswork.

  • Transparent specification support, advising the most efficient material for each job.

British Engineering For Industrial Applications

We support industrial clients across:

  • Mechanical Handling.

  • Manufacturing.

  • Bulk Material Processing.

  • Construction Infrastructure.

  • Agriculture & Plant Equipment.

  • Restoration & Legacy Machinery.

  • Food Industry

Our vulcanising process supports food industry applications, producing FDA-approved rubber components that maintain durability, hygiene, and safety in demanding food-processing environments.

Contact Our Engineering Team To Discuss New Refurbishment Or Re-vulcanising Projects

Grange Works, Grange Road, Batley, West Yorkshire, WF17 6LN

01924 420098

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